Waterjet cutting is a type of technological material processing where, instead of a cutting blade, the cutting tool is water supplied under high pressure and enriched with abrasive additives. Water with abrasive additives is fed at high speed under high pressure through a nozzle and destroys the integrity of the material.
The result of waterjet cutting of materials is a smooth cut without burrs and with perfectly even edges. Additional processing of such a cut is not required, or requires less effort for post-processing. There is no thermal impact on the metal, and as a result, deformation of the material is almost completely eliminated.
The waterjet cutting method is applied to any grade of metal, alloy, or material, regardless of its hardness.
Prepared water is mixed in a hopper with abrasive and, using a powerful compressor, is fed into special cutting heads. Specially designed cutting heads use electric drives to move in three planes and around their own axis at the required tilt angles.
The speed of the process depends on: system pressure, water flow rate, size of abrasive particles, hardness of the metal, cutting angle, etc. Sand or metal chips can be used as abrasive additives. They play the main role in the cutting process. Using pressurized water, abrasive particles penetrate deep layers of the metal, tearing metal particles away from the cutting site. At the same time, water cools the cutting zone.
The main advantage of this method is the ability to cut greater thicknesses than all known traditional cutting methods, as well as cutting any high-density materials.
What is the special feature of waterjet cutting of materials?
The main point is that as a result of cutting, the original physical properties of the metal do not change, since there is no thermal impact on the material.
Thanks to waterjet cutting, it is possible to manufacture parts of complex shapes with high precision. This cutting method allows for greater savings in the use of processed material.
This technology can be applied to the following materials:
For a quote, simply send an email to abrasive@uastal.com with:
- information about the metal (grade, surface, thickness);
- drawing in .DWG or .DXF format;
- quantity of each part in the batch.
| MATERIAL | MATERIAL THICKNESS, mm | ||||||||||||||||||||||
| 1 | 1.5 | 2 | 3 | 4 | 5 | 6 | 8 | 10 | 12 | 14 | 15 | 16 | 20 | 25 | 30 | 35 | 40 | 50 | 60 | 80 | 100 | 150 | |
| Carbon steel | 89 | 113 | 131 | 144 | 177 | 226 | 337 | 393 | 505 | 635 | 786 | 844 | 900 | 1208 | 1769 | 2153 | 2708 | 3095 | 4642 | 6685 | 10696 | 16044 | 28880 |
| Special steel | 123 | 158 | 183 | 202 | 248 | 317 | 472 | 550 | 707 | 889 | 1100 | 1182 | 1261 | 1691 | 2476 | 3014 | 3791 | 4333 | 6499 | 9359 | 14975 | 22462 | 40432 |
| Stainless steel | 97 | 124 | 144 | 159 | 195 | 249 | 371 | 432 | 556 | 698 | 865 | 928 | 990 | 1329 | 1945 | 2368 | 2979 | 3404 | 5107 | 7354 | 11766 | 17649 | 31768 |
| Brass, bronze | 48 | 62 | 69 | 79 | 93 | 109 | 135 | 189 | 212 | 262 | 330 | 354 | 413 | 517 | 683 | 874 | 1155 | 1321 | 1981 | 2852 | 4564 | ||
| Aluminum and its alloys | 40 | 51 | 58 | 66 | 78 | 91 | 112 | 157 | 177 | 218 | 275 | 295 | 344 | 431 | 569 | 728 | 963 | 1100 | 1651 | 2377 | 3803 | ||
| Copper | 44 | 57 | 64 | 79 | 86 | 100 | 124 | 173 | 195 | 240 | 303 | 324 | 379 | 474 | 626 | 801 | 1059 | 1210 | 1816 | 2615 | 4183 | ||
| Titanium | 89 | 113 | 131 | 144 | 177 | 226 | 337 | 393 | 505 | 635 | 786 | 844 | 900 | 1208 | 1769 | 2153 | 2708 | 3095 | 4642 | 6685 | 10696 | 16044 | 28880 |
| Glass (annealed)* | 72 | 72 | 96 | 120 | 156 | 208 | 283 | 311 | 363 | 389 | 498 | 623 | 908 | 1089 | 1254 | 1433 | 1816 | 2095 | 2793 | 4737 | |||
| Acrylic (plexiglass)* | 34 | 33 | 33 | 33 | 44 | 54 | 71 | 94 | 129 | 141 | 165 | 177 | 226 | 283 | 413 | 495 | 570 | 652 | 825 | 952 | 1270 | 2153 | |
| Plastic, polyamide, polyethylene | 39 | 39 | 39 | 39 | 52 | 65 | 85 | 113 | 154 | 170 | 198 | 212 | 272 | 340 | 495 | 594 | 684 | 782 | 990 | 1143 | 1524 | 2584 | |
| Fiberglass laminate, textolite | 102 | 102 | 102 | 102 | 136 | 170 | 221 | 294 | 401 | 441 | 515 | 552 | 706 | 883 | 1288 | 1545 | 1779 | 2033 | |||||
| Paronite, biconite (gasket material) | 72 | 72 | 72 | 72 | 72 | 72 | 89 | 125 | 140 | 173 | 218 | 233 | 273 | 341 | 451 | 577 | 763 | 872 | |||||
| Rubber | 66 | 65 | 65 | 65 | 65 | 65 | 81 | 113 | 127 | 157 | 198 | 212 | 248 | 310 | 410 | 524 | 693 | 792 | 1188 | 1711 | 2738 | ||
| Linoleum | 54 | 54 | 54 | 54 | 54 | 63 | 79 | 110 | 124 | ||||||||||||||
| Foam rubber | 56 | 79 | 88 | 109 | 138 | 147 | 172 | 215 | 285 | 364 | 481 | 550 | 825 | 1188 | 1902 | ||||||||
| Moisture-resistant plywood | 52 | 53 | 53 | 53 | 62 | 73 | 90 | 126 | 141 | 175 | 220 | 236 | 276 | 344 | 455 | 583 | 770 | 880 | 1321 | 1902 | 3042 | ||
| Marble | 74 | 88 | 113 | 162 | 189 | 202 | 218 | 272 | 367 | 472 | 619 | 707 | 990 | 1376 | 1834 | 2913 | |||||||
| Granite | 104 | 124 | 159 | 226 | 264 | 283 | 305 | 381 | 514 | 660 | 867 | 990 | 1387 | 1926 | 2568 | 4078 | |||||||
| Porcelain stoneware | 94 | 115 | 150 | 210 | 245 | 263 | 283 | 354 | 477 | 613 | 805 | 920 | |||||||||||
| Ceramic tile | 84 | 106 | 136 | 194 | 226 | 243 | 261 | ||||||||||||||||
For materials not listed above - one hour of cutting costs UAH 3400 excluding VAT, taking into account the 3D waterjet cutting function, UAH 3400 excluding VAT
The pricing per linear meter is based on RZ-80 quality. The waterjet cutting rate does not include the cost of piercing the material (one piercing = 30mm of cut). * - cracks and chips may occur when cutting the material; Minimum order for waterjet cutting - UAH 500;
Prices are indicated in UAH per 1 linear meter of cut, excluding VAT.